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Tube Bending Manufacturer | Custom Bent Aluminum Tubing

Electric Bike Parts

■ Professional Bicycle Parts Manufacturing with a Comprehensive Product Line

Thai Shun has a wealth of experience in the fabrication of bicycle components and the processing of aluminum tubing, particularly in the creation and manufacturing of electric bicycle parts. We are a tube bending manufacturer that provides extensive and completely adaptable OEM/ODM services, including testing for final product assembly, mold development and design, production manufacturing, and initial component evaluation. We successfully meet the various needs of manufacturers and consumers with this full support.

 

■ Customized Development Process

  • Structural Simulation Stage: Conduct load analysis and vibration mode testing
  • Mold Development Stage: Employ modular designs to accelerate production changeovers
  • Trial and Verification Stage: Carry out assembly compatibility inspections
  • Mass Production Optimization Stage: Establish a production parameter database

 

■ Integrated Composite Forming Technology
Our factory integrates multiple metal processing technologies into electric bicycle component production lines:

  • Hydroforming System: Shapes aerodynamic tubes and internal cable channels
  • Rotary Swaging: Enhances material density at critical joint areas
  • Local Stamping: Precisely shapes mounting hole locations and alignment structures
  • Multi-Axis Tube Bending: Implements three-dimensional layouts of custom bent aluminum tubing

From the first tubing extrusion to the final product shape, process parameter optimization guarantees dimensional correctness and mechanical performance consistency.

 

■ Complete Electric Bicycle Components Line with Guaranteed Quality

Top tubes, seat tubes, down tubes, frame rear forks, handlebars, and inner and outer tubes for bicycle battery boxes are just a few of the many vital parts that Thai Shun offers for electric bicycles. All of these products are made from premium aluminum alloys and use sophisticated manufacturing processes like stamping, rotary swaging, tube weaving, tube drawing, advanced hydroforming, and tube bending manufacturer expertise in tube bending. While attentively attending to a wide range of client needs, our knowledgeable staff consistently improves production capabilities in the bicycle part manufacturing industry. Thai Shun continuously produces exceptional bicycle body parts with stable quality, lightweight properties, and excellent durability that meet consumer expectations by using a sophisticated manufacturing process and custom bent aluminum tubing. Therefore, the company has gained recognition from significant domestic and international customers.